Roles and Responsibilities
• Alignment, implementation, and technical support to meet the operational reliability level specified for the rolling mill.
• Coordinates with rolling mill maintenance department to implement site-wide maintenance strategy applying “Lessons Learned”.
• Troubleshoots and resolves more complex technical problems in order to get the equipment back in running condition.
• Assists in the maintenance or emergency repairs inspections and documentation of work completed.
• Provides technical assistance to maintenance technicians as assigned.
• Participates, when assigned, in site inspections and safety, quality, or production investigations.
• Collects and does engineering data analysis, evaluates conceptual engineering plans, and prepares & evaluates the designs and plans according to specifications.
• Conducts chronic Failure Elimination / Root Cause Analysis (RCA) studies as required and tracks/reports the implementation of corrective actions assigned to responsible plant personnel.
• Develops and reviews technical proposals for outsourced maintenance services, assuring a clear scope of work for routine or down day/shutdown maintenance activities.
• Participates with the maintenance team in the cold commissioning, hot commissioning and start-up activities.
• Ensures that the received data, drawings, and documentation concerning engineering and maintenance from project contractors and vendors are complete as per project contract specifications.
• Reviews and assists in Reliability Centralized Maintenance (RCM) by assigning equipment criticality rankings, performing failure analysis and recommending mitigation strategies.
• Performs analysis and provides planned maintenance recommendations related to all predictive Maintenance (PdM) related activities.
• Establishes PdM and PM routes (Observation, inspection, lubrication).
• Works closely with maintenance planners to ensure each maintainable equipment has an optimum maintenance plan and needed spare parts are ordered and stocked and properly levelled.
• Proposes capex projects to improve roll mill facility / equipment availability and assists in projects review, supervision and implementation in his assigned area.
• Strives in implementing Total Productive Maintenance (TPM), Lean Manufacturing (LM) and Reliability Excellence (REX) in his designated area.
• Lead the consolidation of the maintenance budget and forecast process. Requirements
• Working knowledge of relevant engineering principles and practices in a Workshop or relevant industry in engineering fields.
• Familiar with Engineering materials testing equipment and procedures and engineering systems analysis and evaluation.
• Basic knowledge in most skills and expertise within technical areas is required.
• Familiar with international engineering codes and standards.
• Familiar with safety and environmental standards and regulations.
• Familiar with data-gathering techniques and various systems for organizing, and interpreting data.
• Ability to accurately compile, interpret, and apply a variety of field notes, data tables, and other information to engineering problems.